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How To John deere gator clutch problems: 4 Strategies That Work

In conclusion, the John Deere Gator 6×4 Primary Clutch Rebuild Kit is an essential purchase for any Gator owner looking to maintain the performance and durability of their vehicle. With its high-quality materials and precise engineering, this kit offers a simple and effective solution for addressing clutch issues and prolonging the lifespan of ...1 post · Joined 2011. #1 · Aug 29, 2011. I just took delivery of my 825i Gator and the front drive shaft is making a nosie under the cup holder. I took it back to my dealer and they replaced the drive shaft with a new bearing. When I took it home and first drove it no noise. After 11 miles the noise is back. Please let me know if anyone has a ...103 posts · Joined 2020. #1 · May 4, 2020 (Edited) First post thought i would share some thoughts,2020 590m with 20 miles. First thing i did when i got it was to pull the clutch and send it to the doc,got a tech manual. Is it just me ? the lay out of this tech manual just plain sucks,not to mention it is not cheap.Part Number: AM144323. Effortless Power Transmission: The Primary Drive Clutch ensures seamless power transmission, optimizing the performance of utility vehicles and providing a smooth and powerful driving experience. Consistent Performance: With an adaptive design, the Primary Drive Clutch delivers consistent performance under varying loads ...Bradhill. 4319 posts · Joined 2015. #2 · Oct 4, 2015. Have you tried scrubbing the belt with hot water and Dawn dish soap? Allow the belt to dry before reinstalling. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 ...The XUV 835R comes with bodywork designed for abuse. It can take a hit without dents or cracking, and it resists scratches. Body lines flow smoothly from front to back, and driver sight lines over the hood are very good. Front lights are tucked safely inside the bodywork and a recessed winch location is just below.This is pretty much an on going problem with Gator clutches I have found out. Other equip: 1982 IH 274 diesel, 1957 Farmall Cub, 1992 33" cut Snapper rear engine rider, 1984 30" cut Snapper rear engine rider. The 2020 Gators have an electronic clutch engagement system for 4wd and diff lock.#1 · Jun 29, 2020. Hi, One of our 2030A Pro Gators is having clutch problems. There's not much in the tech manual- just the adjustment procedure for the cable. I followed that and …Joined Mar 22, 2013. 176 Posts. #21 · Jul 10, 2013 (Edited) Well it happened to me. My 550 S4 won't shift out of reverse unless I turn off the engine. With the engine off it shifts just fine. Also when shifting from 4WD to 2WD it hesitates but after few yards it comes out with a load clunk. I have about 20 hours on it.“He who hesitates is lost.” This well-worn adage applies to Cautious Charlie clutching the steering wheel. “He who hesitates is lost.” This well-worn adage applies to Cautious Char...Dec 6, 2019 · Extreme Metal Products John Deere Gator Cluctch Shim Pack According to John M. Eades, author of the book "Gambling Addiction," people with gambling problems often find themselves deep in financial debt. To finance their addiction, problem...New member. Had a similar problem on my 6x4 gator--sounded like piston rattle. thought it was a secondary clutch, but finally figured out it was the drive chains slapping because they were loose. Tightened up and greased and now quiet. sounded like a big bucks problem, but fixed with a little wrenching.John Deere Gator XUV 2011-20xx Threads / Posts Last Post XUV General Discussion John Deere Gator 2011 - ??? General XUV Discussion not covered in Tech: XUV 625i, 825i, 855D, 835 & 865 Lineup.When most people think of John Deere it's almost certain to be green and yellow equipment rolling across vast swathes of open farmland. ... This Gator needs clutch work. Badly. While other units in the same category are rolling along at 3500 to 4000 RPM's, the 835R clutch has barely engaged and it drones on as it slowly picks up speed ...When it comes to utility vehicles, John Deere Gator UTVs are known for their durability, versatility, and reliability. Whether you need a vehicle for work on the farm, hunting trip... I have the same problem. I had the clutch changed out last year. It cost $710 to change the clutch and fix one of the headlights. I got John Deere to refund me $412. I got the gator out Saturday had not rode it since March. The clutch and shifting is hard to shift again. Transmission won't shift due to clutch disengagement issueMark. John Deere Gator clutch adjustment. 2012-04-08 183067. No adjustment on the clutch that will help you. Gator should start moving as rpms increase, especially the diesel 6x4 since it has the heaviest flyweights of all the clutches. You probably have a clutch roller problem in the drive clutch.835m stiff shift. Just purchased a used 2022, 835m. Low hours - just under 90. So I was reading about issues with the primary clutch and the symptoms that develop. None of the symptoms listed quite fit what I am experiencing. So no grinding at all. The gator does not really shift at all with the engine off.John Deere Primary Drive Clutch - AUC14491. Write a Review. Add to Wish List. Email a friend. Your Price: $615.46. John Deere Primary Drive Clutch - AUC14491. Usually available. Brand John Deere. Note: See parts catalog for usage.XUV 590E:Owner Information. XUV 590E: Owner Information. Whether you're a long time owner or just starting out, you'll find everything you need to safely optimize, maintain and upgrade your machine here. Operator's Manual. Parts Diagram. Maintenance Parts. Safety and How-To. Attachments.New member. Had a similar problem on my 6x4 gator--sounded like piston rattle. thought it was a secondary clutch, but finally figured out it was the drive chains slapping because they were loose. Tightened up and greased and now quiet. sounded like a big bucks problem, but fixed with a little wrenching.Maintenance tips for John Deere 5200. Replace engine oil and oil filter. Check for leaks. Clean or replace the air filter to ensure proper engine performance. Replace the fuel filter to prevent fuel system issues. Inspect coolant level and condition. Top up or replace coolant as needed.Discussion starter · #22 · Nov 20, 2020. bdaniel said: Just got my clutch fixed by the dealer. It is a well known problem. And they fixed it with no parts by sanding some pieces to make more clearance. I am pretty ticked off about it. Read here: Gator Clutch Problem. Bobby.The John Deere Gator 825i is an excellent vehicle for off-road rides. Outdoor enthusiasts adore this vehicle due to its power and reliability. However, this utility vehicle has a few issues. The most common John Deere Gator 825i problems include problematic starts, power loss to the wheels, running rough, clutch problems, and steering issues.The John Deere Gator 825i is a cross-over utility vehicle first introduced in 2011 by John Deere. Although the Gator 825i model is considered one of the best-performed and well-received utility vehicles, users still reported typical issues like the clutch failure, shifting problems, 4WD failing to engage, running rough, and fuel pump malfunctioning.Clutch repair XUV590i. Machine has 30 hours on it, and the machine was not shifting unless I turned it off and then back on. I lived with this "fix" for a while. After having a new clutch installed, I notified John Deere and asked them for some sort of reimbursement for the part only. This was a known issue and no recalls were done by John ...113 posts · Joined 2016. #1 · Feb 25, 2016. I have a Deere 825i that consistently jumps out of gear. I eliminated linkage as the problem by disconnecting it, and manually selecting each gear to the detent position. Low and reverse hold fine. High jumps out with anything more than the slightest amount of acceleration or the smallest amount of ...2021 XUV 835M clutch issues. This 835 is my daily workhorse. It already has 10,000+ mi & 500+ hrs. At approx 8500 mi I began to get a shudder on takeoff. I replaced the drive belt, which restored my original top speed, but it did not fix the shudder. I drove it another month then ordered a new primary clutch (not a JD) and replaced it yesterday.Add to Wish List. Email a friend. Your Price: $437.18. John Deere Primary Drive Clutch - AM146796. Usually available. Brand John Deere. Note: See parts catalog for usage. Quantity. +.I have received a new clutch for my 2020 560 E the shifting is difficult unless you turn off the unit and start it in gear. ... I went through a couple clutch replacements with Deere under warranty and the shifting problem would reoccur within 10-20 hours. ... A forum community dedicated to John Deere Gator owners and enthusiasts. Come join the ...Secondary clutch sleeve bearings (bushings) On our 2011 Gator 855D, one of the two bearing sleeves inside the hub of secondary clutch (on the transaxle side) split and moved outside the hub. It prevents the discs from sliding sliding towards each other on the central shaft. It jammed the discs in their widest position with loss of drive as the ...make sure your secondary is running true to the primary, at rest there should be equal space on each side of the belt on the primary. Unscrew the spider and the faces will come apart, believe the spider is torqued at 100ftlbs, not to bad but you'll need a clutch holding fixture of some type. Like.Noisy clutch. I have a 2013 825I that I bought new. It has 50 hrs on it now and has had 3 clutches counting the original. My dealer replaced the original clutch at 40 hrs. because it was getting hard to shift and jumping out of gear. I took it back to them last month after about 8 hrs use because of clutch noise especially when cold.JD 850. I found a remanufactured Clutch for around $850 on Ebay. A new one from John deere will cost you an Arm, and a leg and another leg or close to $2000. The clutch is a 2 stage or actualy 2 clutchs in one, Drive line and PTO. You can just replace disks however, with the tractor split in two, I would do it all.Bunky. 485 posts · Joined 2013. #2 · Sep 2, 2017 (Edited) My JD tech ref does not mention anything unique about removing the driven clutch (secondary clutch) bolt. The torque on the bolt is 52 ft lbs. You are supposed to mark the parts to assemble it …1263 posts · Joined 2012. #4 · Oct 4, 2014. I would confirm with Team what you would be getting. I've gotten one of their aftermarket Rapid Response clutches and the weights and spring are for a gas engine which tend to have a wider RPM range than a diesel. Also, make sure you get or make a clutch removal tool.Jun 29, 2020 · 2030A Pro Gator issues... One of our 2030A Pro Gators is having clutch problems. There's not much in the tech manual- just the adjustment procedure for the cable. I followed that and its adjusted correctly. Here's my issue- I'm able to start the engine, shift into 1st (or any other gear) and let the clutch pedal completely out and the engine ... 50 posts · Joined 2018. #4 · Oct 26, 2018. Not sure how much you're trying to spend but, we have done a few Kawasaki FJ400 swaps. Just putting the newer TS Gator engine in the older model. Runs about $1300. You have to modify the exhaust slightly and replace the upper brace. Its about a 30-40% HP increase.I changed both clutches and replaced the drive belt. Now I can’t come to a complete stop in gear without killing the engine. I can hear the drive clutch click when it releases so I think it is releasing all the way. The new belt is the right part number. I read where the belt is directional so I made sure to mount it correctly.Jul 18, 2013 · I'd check with John Deere try Pattisue 1-800-537-8233 EXT 3226 she could tell you. 550 S4 JD Green and Yellow, Lexan Vented Windshield, 3000LB Winch, Bighorn Tires, Alum. Alloy Wheels, Poly Roof, Brush Guard, Rear Bumper, Turn Signals, Flasher, and Stop Lights. Side Mirrors and Rear view mirror. Like. The John Deere 850 is a reliable tractor powered by the Yanmar 3T80-J diesel engine. As such, it can generate up to 25 horsepower and 850 pounds-feet of torque. However, this tractor is prone to several problems. So, what are the most common John Deere 850 problems? They include the following: Gear/clutch issues ; Malfunctioning hydraulic systemPrimary Clutch. Ok, gonna see if there's actually anybody reading any of these. Monday, I bought a 1999 Gator 4x2 with problems for the sum of $500. Main problem was engine would go to proper rpm, but machine would barely be moving. It didn't take a lot of troubleshooting to figure out the primary clutch sounded like a container of marbles when ...550 Rear trans-axle problem. Have a 2013 or 2014. Been having the same old shifting problem, worn out clutch. The other day we were pulling some trees out of the pond with the winch and heard a lout crunch in the rear end. Limped it back to the house and pulled the transmission. I suspected the differential gears were broken, the rear end ...John Deere Gator Model Specific Discussions. Gator 825/835. Follow Forum Create Thread ... JD Gator 825i motor problems. KeithStone; Mar 28, 2024; 5 644 Apr 5, 2024 ... New 835R Clutch. Piper5314; Feb 29, 2024; 5 719 Mar 10, 2024. by ...One of our 2030A Pro Gators is having clutch problems. There's not much in the tech manual- just the adjustment procedure for the cable. ... A forum community dedicated to John Deere tractor owners and enthusiasts. Come join the discussion about towing, PTO’s, reviews, attachments, modifications, troubleshooting, maintenance, and …Then read this amazing post: [Fixed]John Deere Gator Clutch Problems. How to test Neutral Switch continuity? Preparing the gator testing: After finding the location of the neutral switch. Gaining access to the switch is needed. Removing the necessary components and removing the covers that expose the neutral switch for testing.XUV 550 hard shifting. My 550 has 41 hours on it and has been back to JD for shifting problems. JD did a fine job, put the new clutch kit in it. It was fine for the next 30 hours, now it is really, really hard to shift. I have to shut it off to get it from F to R or back from R to F.Hello I'm new here this is my first post. I'm looking for some troubleshooting help with a gator 6x4 that has a clunking noise when driving in forward or reverse regardless of speed. It seems like it's under or just behind the passenger seat. I'm not familiar with working on gators as I just inherited these.I can hear the drive clutch click when it releases so I think it is releasing all the way. The new belt is the right part number. I read where the belt is directional so I made sure to mount it correctly. The new drive belt is 1 1/4 inches across the top which it should be. The old belt was worn to 1 1/8 inches.Sadly a lot of Gators have inherent hard to shift issues. Numerous threads on this issue with people reporting they have replaced Clutch's several times only to have the same problems. JD Clutch Doc has a proven long term solution for hard to shift into and out gear issues. It's easy to understand the OP has a bad taste for JD and the ...The most common problems with John Deere Gator 835M. This John Deere Gator XUV is perfect for those looking for a middle ground between the top luxury line and the primary vehicle.. It is highly customizable, so if you're considering buying one, look into all its features, as you can choose them before you buy it.. It also comes with power steering, different from the 835E, which is a detail ...Many cities and suburbs rely on urban hunters to keep the deer populations manageable. HowStuffWorks finds out how it works. Advertisement For hundreds of years, America's wilderne...Here is a picture of my Gator. The secondary/driven clutch is at the bottom and you can see the belt is at the very top when it's not running. You can also see how the primary/drive clutch has opened all the way letting the belt "fall" down to the shaft. It is not tight and the belt has some clearance on either side when it's at the bottom.34 posts · Joined 2023. #4 · Nov 17, 2023. I just bit the bullet and bought a NEW "John" Deere clutch and belt off Amazon, so if it ain't right, return is pleasant. Don't know when I'll attempt the tear down. At the moment, just replaced the fuse box, installing second battery w/isolator. Installed front hitch plate and winch. Most have around 2,000 hours on them. I wTurbo diesel gator Discussion starter. 1 post · Joi Jun 29, 2020 · 2030A Pro Gator issues... One of our 2030A Pro Gators is having clutch problems. There's not much in the tech manual- just the adjustment procedure for the cable. I followed that and its adjusted correctly. Here's my issue- I'm able to start the engine, shift into 1st (or any other gear) and let the clutch pedal completely out and the engine ... John Deere A clutch problem. ... I have a later mode John Deere A. I have been trying to get the clutch to operate correctly. ... 300, 140, 318, 430, 110. Brinly plows, disk, 80 cart, couple of 49 blowers, 2 54 blades, 33 tiller, tilt dump MCS, HPX Gator, CS Gator, Model A. Struck MD 750 w/bucket and hoe. Reactions: DRobinson. Save Share. The grinding into gear can easily be caused by an imprope How to Remove the Clutch from a John Deere Gator. The John Deere Gator feature a Kawasaki engine, rear traction assist that locks the rear drive wheels toget... The John Deere Gator 825i is a cross-over utility vehicle firs...